RoofViews

$name

One of the new GAF manufacturing plants set to open in 2024
In Your Community

GAF Expands Manufacturing Footprint, Positively Impacts Communities

GAF is expanding its footprint with new manufacturing facilities, increasing its plant network to over 30 locations nationwide.Summer 2024 is kicking off with the construction of a 275,000-square-foot residential shingle plant in Newton, Kansas—the first GAF location in the state. In Peru, Illinois, the new polyiso plant recently sent out its first shipment of GAF EnergyGuard™ Polyiso Insulation, the new TPO plant in Valdosta, Georgia, is gearing up to begin production this year, and in Avon Lake, Ohio GAF partnered with a third-party plant to support the research, development, and production of silicone products.New state-of-the-art facilities such as these allow GAF to continue innovating and "meet growing customer demand for our market-leading roofing product," says GAF CEO John Altmeyer. These developments also offer benefits to the surrounding areas. For instance, regional plants can help shorten product haul times (benefiting customers and the environment) as well as bolster local economies and support the communities where GAF employees live and work.Expansion to Help Meet Increasing Customer DemandThe Newton, Peru, and Valdosta plants will help meet ever-growing residential and commercial market demand, enhance best-in-class GAF service to customers, and help strengthen the overall construction industry by increasing manufacturing capacity.Currently, one in four US homes is protected by a GAF roof. To better meet residential demand, the GAF shingle plant in Newton will produce Timberline HDZ®—America's best-selling roof shingle—and Timberline® AS II shingles. Timberline HDZ® offers homeowners a high-definition look with patented GAF features like the StrikeZone™ nailing area, GAF Time-Release algae protection, and LayerLock™ Technology. For hail-prone markets, the Timberline® AS II is a UL2218, Class 4 impact resistant shingle that can also help protect roofs from wind, and algae discoloration.To better meet commercial and residential demand, the GAF plant in Valdosta, Georgia will manufacture TPO, one the most popular products for low-slope roofs. Nearly 2 billion square feet of TPO are installed annually, making up over 50% of single-ply roofs installed today.Meanwhile, the plant in Peru is helping to better serve commercial customers by manufacturing a full line of EnergyGuard™ Polyiso Insulation and EnergyGuard™ NH Polyiso Insulation. Additionally, the plant will soon offer new composite polyiso insulation boards. Polyiso Insulation is used on more than 70% new and retrofit commercial buildings, and is the highest R value per inch of any board stock insulationThe Opportunity for Economic and Social BenefitsGAF expansions can generate local, good-paying jobs and empower surrounding areas through meaningful community involvement. These benefits have been seen in the locations where GAF currently manages its workforce of 4,800, and the organization hopes to continue its progress. GAF actively invests in community resilience through its Community Matters initiatives. Community grants, in-kind donations, and hands-on support through employee volunteer efforts allow GAF Community Matters to build meaningful area relationships and help address the area's unique needs.Another benefit of adding manufacturing plants closer to end markets is the potential to reduce operational carbon emissions. Shipping products shorter distances and with fewer packing materials could positively impact energy efficiency and further support GAF sustainability commitments.Here's a look at how GAF is having a positive impact on its newer communities with the expansions.Newton, KansasIn the city of Newton, Mayor Rod Kreie notes the greater region is "excited about the significant economic and community impact this GAF expansion will bring." In addition to the jobs created through the investment GAF is making in Newton, the plant is anticipated to stimulate broader growth."We believe that this [plant] could possibly spur more development," says Erin McDaniel, director of communications for the city of Newton. "GAF is going to be a high-quality corporate partner for Harvey County and make a big positive difference in our community."The Newton plant is expected to have far-reaching impacts across the state. "The career opportunities this [plant] will provide for Kansans right now—and for future generations—will help us continue our unprecedented economic growth by keeping more of our young talent right here at home," notes Kansas State Lieutenant Governor and Secretary of Commerce David Toland.With construction work underway, shingle production is anticipated to begin in 2027 and reach full capacity by mid-2029.Valdosta, GeorgiaGAF commercial roofing operations continue to grow alongside the residential roofing business. In Valdosta, GAF has committed to purchasing 130 acres for a future GAF thermoplastic polyolefin (TPO) roofing manufacturing plant. The plant will bring 135 jobs to Lowndes County over the next six years—adding to its Georgia operations in Savannah, Statesboro, and Cumming that collectively employ 225 residents."We are dedicated to creating a more innovative future for Georgians," says Valdosta Mayor Scott James Matheson. "GAF is a great partner and addition to our community, creating new opportunities for residents and the region for years to come. We deeply appreciate the collaboration from Valdosta-Lowndes County Industrial Authority and Georgia Power on bringing GAF to Valdosta.""GAF strives to become an integral part of the communities in which we operate, and supporting the city and its residents is a top priority for GAF," explains Daniel Duston, plant manager at the Valdosta facility. For example, during the 2023 Thanksgiving for Thousands, 22 GAF employees volunteered with Second Harvest Food Bank to help distribute pantry boxes to over 865 cars and direct traffic to help keep everyone safe. Many local residents were greatly impacted by Hurricane Idalia in 2023, and participating in the food bank distribution alongside other community volunteers helped local folks who were still "displaced from their homes or recovering from the damage," Duston says.Peru, IllinoisGAF bought over 100 acres of land for the facility site in Peru and ensured over 70 advanced manufacturing and engineering jobs new to Bureau County, Illinois. Today, the 450,000-square-foot polyiso plant in Peru manufactures EnergyGuard™ polyiso products. These polyiso products have all received GREENGUARD Gold certification, verifying they have low emissions of volatile organic compounds."As a leader in modern manufacturing, we know GAF will be a great asset to this community bringing high-quality jobs and a true commitment to innovation that will benefit the city for years to come," Peru Mayor Ken Kolowski notes."GAF is dedicated to becoming a proud member and employer within the community and is excited to support the positive work happening in Peru," says Gary Ashley, plant manager at the Peru facility. One way GAF has demonstrated its commitment is through a donation to Maitri Path to Wellness in October 2023. Wellness and Recovery with Maitri is a local nonprofit organization dedicated to providing individualized, quality care for individuals struggling with addiction and mental health issues. GAF donated all the roofing materials needed for the installation of new roofs for the facility and its addition."GAF's involvement is catalyzing profound change in the lives of those on their recovery journey," explains Kelly Jones, LCSW CADC at Maitri Path to Wellness. The new roofs will help protect the facilities where the organization "offers individuals the chance to access support, cultivate relationships with peers, secure employment, pursue education, and flourish within their own community," says Jones.GAF team members in Peru have also hosted meet-and-greet community events with local nonprofit organizations within the community and continues to explore future partnership opportunities.Silicone Production in Avon Lake, OhioGAF recently partnered with a third-party plant in Avon Lake to support the research, development, and production of silicone products, expanding GAF roof coatings manufacturing capabilities. In addition, GAF is creating a CARE Training room at the site to help equip participants with hands-on skills, product knowledge, and business expertise.As North America's largest roofing and waterproofing manufacturer, we are committed to our brand promise to protect what matters most in the communities where we live and work. "Bringing world-class manufacturing plants online strengthens our ability to deliver best-in-class service and innovative solutions across the country," said John Altmeyer, CEO of GAF.Learn more about the products we manufacture, the culture of our people, and the communities we call home with this interactive map.

By Annie Crawford

July 15, 2024

Featured Blogs

  • GAF worker applies StreetBond®, a solar-reflective pavement coating, to an asphalt court.
    In Your Community

    GAF Partners with the Orlando Magic to Revamp a Sports Court

    A newly renovated basketball court at Chambers Park Community Center in Kissimmee, Florida, is a slam dunk for local children and families. GAF is proud to have partnered with the Orlando Magic, AdventHealth, and the city of Kissimmee to make this community's hoop dreams come true.The Chambers Park Community Center is a focal point of the Kissimmee community. The facility offers after-school programs, community events, and camps. It also features a popular neighborhood playground and basketball court where friends and families gather.The collaborative work involved in upgrading the sports court—which reopened on January 10, 2024—is just one example of how the GAF Community Matters program supports and celebrates neighborhoods nationwide.Renovating the Court's Coating and DesignThe inspiration for this project came from wanting to enhance the quality of life for the residents of Kissimmee and provide a safe, vibrant place for families to play outdoors. GAF understands the importance of building resilient communities, so the company donated cutting-edge materials and covered the cost of installation labor to ensure the Chambers Park Community Center's new sports court was a perfect outdoor place to play. To make the asphalt court as safe and durable as possible, GAF used StreetBond® solar-reflective, durable pavement coating with Invisible Shade™. The product can help reduce pavement surface temperatures by an average of 10°F while also helping to protect the pavement from premature degradation due to heat and UV rays.In areas where heat collects, also known as "urban heat islands," there tend to be few trees and minimal shady vegetation, so blacktops and hard surfaces—including parking lots, roadways, concrete recreation areas, and roofs—absorb and release heat well into the evening. Over time, these excess temperatures may contribute to heat-related health effects and negatively impact quality of life for local area residents. This wasn't the first time GAF deployed pioneering cooling strategies to enhance a community's experience. As part of the GAF Cool Community project in Pacoima, California, StreetBond® was used to help diminish urban heat island effects. GAF quickly completed the work in Kissimmee and the facility was opened to the public shortly afterward. The sports court's vibrant design uses custom-made colors inspired by the blue retro logo honoring the Orlando Magic's 35th anniversary court.Celebrating the Court's OpeningCurrent and former Orlando Magic players and Kissimmee's Mayor celebrated the court's unveiling. Team mascot STUFF the Magic Dragon joined the festivities to the crowd's delight.Sixty youth from the Chambers Park Community Center after-school program also attended the court's reopening. The students were thrilled to join in a fast-paced basketball skills clinic. The newly launched court was their chance to meet their sports heroes up close, take photos with them, and enjoy their new playground.Investing in Communities of the FutureThe Chambers Park Community Center's sports court is an important gathering space where youth and their families can safely play, build relationships, and develop their skills.With this project, the GAF Community Matters initiative continues its longstanding partnership in neighborhoods across the country. GAF is committed to making a positive difference by offering roofing expertise, resources, and products to help build more resilient communities.Providing safe, high-quality sports courts where residents can gather helps build resilient communities while promoting active, healthy lifestyles—and GAF is proud to play a role. To learn other ways GAF supports communities across the country, visit www.gaf.com/communitymatters.

    By Wendy Helfenbaum

    May 28, 2024

  • GAF Sustainability Award winners holding their award.
    In Your Community

    GAF Celebrates Major Strides in Manufacturing Sustainability

    Manufacturing sustainability is a top priority for GAF. In 2022, the company announced its 2030 Planet Goals to "focus on operational improvements, product transparency, and the introduction of circularity in the asphaltic shingle industry."Looking to lead positive change while considering the long-term impact of its business on the planet, GAF identified several goals, including:Diverting 1 million tons of roofing materials from landfills while integrating recycled shingle materials into new shingle productsDiverting 80% of manufacturing waste from landfills, recycling all shingle and TPO scrap that results from the manufacturing process, and recycling or reusing fiberglass mat scraps and coresReducing embodied carbon and operation carbon throughout its manufacturing and operationsAchieving Environmental Product Declarations for its core products, conducting life cycle assessments, and generating 2.5 GW of power from solar roofs in partnership with GAF EnergyMeeting these goals takes time, resources, innovation, and ingenuity, all backed by a team working to build a better world. Every GAF location is striving to meet the company's goals. Looking back on the progress made in 2023, some impressive accomplishments are bringing the company closer to achieving full manufacturing sustainability.Residential ManufacturingThe GAF Mt. Vernon, Indiana, shingle manufacturing plant worked toward achieving sustainable operations through robust recycling efforts. The team established a shingle recycling outlet estimated to divert thousands of tons of asphalt shingles from landfills annually. This has eliminated thousands of dollars in disposal fees and reduced transportation costs.The Mt. Vernon staff found creative ways to keep complex waste materials out of landfills, including working with a local golf course that could take the plant's waste sand. The team implemented an internal recycling program that includes cardboard and packaging materials, increasing its waste diversion score.Commercial ManufacturingAt the Gainesville, Texas, plant that manufactures TPO and Polyiso, team members earned the area's first waste diversion certification for both products' waste streams. They also earned a recycled content certification for each.The plant established a trial program with a plastics recycler to reprocess TPO skin material for reuse in manufacturing new material. Recycling and reusing would divert thousands of tons of waste from landfills and use recycled materials in manufacturing flexible TPO for flashings.The plant also developed a program with a local recycling company that serves as a single source to take its pallets, large cardboard boxes, facers, paper, and plastics.Sustainability All-StarsRecycling and manufacturing sustainability programs wouldn't be possible without the people behind the initiatives. GAF is proud to spotlight these individuals who went above and beyond to meet the company's sustainability goals.Ben AnselmanAs part of the Mt. Vernon team, Anselman was critical to starting the plant's core recycling program. He initiated repairs to an existing baler and established a program for recycling the super sacks. His creativity sparked the partnership with the local golf course to divert aggregate waste from landfills. In addition, he was the champion for the shingle recycling outlet project and repurposed an existing compactor to reinstate a cardboard recycling initiative.Christina Talladira and Amy WilsonThese teammates lead the core recycling program at the Tampa, Florida, manufacturing plant. They worked together to establish aggregate and shingle recycling programs with their local recycling company. Talladira and Wilson consistently look for ways to divert waste streams from landfills. They also handle the administrative needs accompanying these programs, including scheduling loads and tracking waste.Jeremy TisdaleAt the Tuscaloosa, Alabama, plant, Tisdale took the initiative to improve its core recycling program and set up a cardboard recycling program. He also championed a baler trial for glass mat cover and core waste, developing standard operating procedures and a job safety analysis. He was the innovator behind diverting the plant's plastic waste from landfills. He created a program where stretch film and shingle bundle packaging waste is saved in Gaylord boxes and then baled whenever the plant has downtime.Pete WeyrensIn Gainesville, Texas, Weyrens is the champion behind the plant's recycling efforts, establishing relationships with the local recycling company. He also organized the flexible TPO skin material trials. This effort will divert thousands of tons of waste from landfills and use recycled materials to manufacture flexible TPO for flashings.Leslie PeelsAfter the plant in Cumming, Georgia, saw a drop in its year-over-year waste diversion rate, Peels stepped in to turn those numbers around. Leading the effort to separate recyclable materials from regular waste, the Cumming location saw an impressive increase in keeping waste out of the landfill. Peels also set an example in data collection and analysis to keep the plant's sustainability goals on track.TJ Jenkins and Todd WinsteadJenkins and Winstead represent the TPO team at the Mt. Vernon manufacturing plant. Working together, they used their knowledge and experience in the TPO manufacturing process to help earn the plant's recycled content certifications. They also found a way to divert calcium chloride from local landfills and continue to work closely with the sustainability team to support waste diversion efforts.Sustainability PromiseGAF is committed to "Protect What Matters Most," and that includes people, communities, and the planet. Its sustainability promise is an opportunity to invest in a healthy future for everyone. Learn more about that commitment in its sustainability report.

    By Karen L Edwards

    April 11, 2024

  • A group of people stand in front of a building on a construction site smiling at the camera.
    In Your Community

    Proactively Serving Our Community in Myerstown

    GAF is committed to building more resilient communities in the areas where we live and work. Working with our network of manufacturing communities, we can leverage our expertise, resources, and products to help protect the places we call home. Our local teams lend their time and talents to address the unique needs of each community, as we help support the fundamental needs of shelter, families and workforces.In the GAF hometown of Myerstown, PA, there is a committed team of employees who have been hard at work in support of this mission. Lisa Sensenig, Site Materials Manager, has taken a special interest in the GAF Community Matters initiative, and has taken on a leadership role at the plant, encouraging the team to prioritize efforts that give back to the Myerstown community. Together with Myerstown Operations Manager, Kyle Mcgrady, they have encouraged their team to kick their commitment into high gear. "Myerstown is our home. Our plant has succeeded these many years because of the community and people of Lebanon County. It just makes sense to focus our efforts, with our Community Matters program, by giving back to the place that means so much to us." says Kyle.Rather than wait for involvement opportunities to come to them, the duo proactively reaches out to groups in the community, including organizations their team members are involved in, as well as local schools and parks. Within the past year, the Myerstown employees have helped rebuild the Red Creek Wildlife Center after a devastating fire, donated both time and money to the local FRESH Start Shelter, sponsored and participated in the twice-yearly Girls on the Run 5k, and even worked with local authorities to bolster the community's catastrophe response plan.The Myerstown team feels they're getting just as much out of it as the organizations they partner with. As the team says, "Giving back to the community that has afforded our people so many opportunities, is the right thing to do, and makes us feel great."Disaster Recovery EffortsOn December 5, 2022, a devastating fire damaged the local wildlife rehabilitation center, Red Creek Wildlife Center, resulting in the tragic loss of their clinical facility and the lives of over 40 beloved animals. When Lisa saw a story on Facebook about the damage, she knew they needed to do something to help. She reached out to the Community Matters team and within the day, GAF committed to donating the roof to rebuild and expand the facility in partnership with Bachman's Roofing, Solar, & Remodeling.Providing ShelterThrough donations to the local shelter, our GAF team in Myerstown is helping feed, clothe, and provide shelter for the people of Lebanon County through the LCCM shelter's Free Noon Meals program, which serves more than 150 individuals each day. Their donations also contribute to the FRESH Start Shelter, and the team also volunteers their time to support the food pantry and meal program.Empowering Future LeadersMembers of the Myerstown team had previously worked with the Girls on the Run of Lancaster County organization, so they reached out to their local program's director to see if there were any needs they could meet – landing on a sponsorship at their twice-yearly 5K celebration. In May, members of our Myerstown team volunteered onsite at the event cheering on more than 2,500 runners and 380 coaches from the GAF "cheer zone" as they crossed the finish line. GAF's very own Maintenance Manager, Brian Dewald, even ran in the event, donning his GAF Community Matters shirt, alongside his daughter.Building a Safer CommunityOur Myerstown plant is situated just two minutes from one of the local schools, so the Myerstown team sat down with the school's superintendent and asked, "What is your greatest need right now?" As it turns out, safety – something core to who we are at GAF – was an area where they felt they were lacking. If a catastrophe were to happen in the area, the schools would serve as emergency shelters for the whole community, but they didn't have the supplies they would need if this were to happen. The Myerstown team donated funding for safety materials, such as first aid kits, traffic cones, safety vests, and two-way radios, preparing them for any potential hazards. They also collaborated with the local police department and fire company to develop an All Hazard Safety Plan for the five schools in the district.While the Myerstown team is committed to their community, they know they can't do it on their own. Lisa says, "We have such a great support system." To learn more about GAF's Community Matters initiative and the impact on our local communities, click here.

    By GAF Roof Views

    November 14, 2023

  • A colorful basketball court.
    In Your Community

    Helping to Mitigate Urban Heat Islands with GAF Streetbond Pavement Coatings

    Extreme heat has been the greatest weather-related cause of death in the US for the last 30 years. In fact, between 2010 and 2020, roughly 12,000 Americans died from extreme heat, with Native American and Black communities disproportionately affected. Around the globe, excess heat collects in urban areas and can contribute to increased heat-related death and illness, diminished quality of life, and reduced economic opportunities.One example of this urban heat is Los Angeles's Pacoima neighborhood. During days of extreme temperatures, Pacoima had seven times the number of excess heat emergency room visits (19,000 between 2009 and 2018) compared with nearby Santa Monica, an affluent community of similar size, according to Bloomberg.Economic sectors, such as tourism and local businesses, also feel the effects of urban heat. Pacoima food truck vendor Jennifer Ramirez told Bloomberg she couldn't start work until outdoor and street temperatures cooled. Otherwise, her food truck generator could blow out.Fortunately, cooling strategies are now available and being used in initiatives like the GAF Cool Community Project to help mitigate urban heat.Understanding Heat IslandsYou can envision heat islands as heat-saturated sponges spread out across vast, shimmering urban spaces. These "islands" tend to have minimal shady vegetation, so their blacktop and hard surfaces—such as pavements, parking lots, concrete recreation areas, and roofs—absorb and retain the sun's heat well into the evening. Temperatures in urban heat islands can often be 15°F to 20°F hotter than in equivalent vegetated areas.In technical terms, darker, tarmac-covered surfaces have a "low albedo" effect, which describes the ability to reflect and diffuse the sun's rays back to the upper atmosphere. Meanwhile, reflective, snow-covered regions such as the Arctic have "high albedo." Areas with low albedo are at greater risk of experiencing increased heat retention.Densely packed buildings compound a low albedo effect by preventing cooling breezes from lowering temperatures. To top it off, heat islands can trap waste heat from cars, air conditioners, and other heat-emitting devices—exacerbating the effects. In terms of detrimental environmental impacts, this is the perfect, overheated, storm.Shifting from Heat Islands to Cool CommunitiesThe GAF Cool Community Project addresses the complex issue of urban heat with a simple solution: Take a hot, sun-exposed community with an abundance of heat-retaining surfaces. Then, apply colorful, solar-reflective coating to its streets and public hardscaping—such as GAF StreetBond® pavement coatings with Invisible Shade™, which Time magazine named one of the Best Inventions of 2022.The result? Cooler surfaces and ambient air temperatures.Making Progress on Cooling PacoimaLA's Pacoima neighborhood is one example of a community hit hard by heat. A true urban heat island, it has consistently been one of the city's hottest areas. On one summer afternoon in 2022, Bloomberg reported a pavement temperature of 127°F at noon. Just one hour later, it had risen to 141.8°F.Many of Pacoima's residents are in lower-income brackets and live in spaces that haven't been fully optimized to mitigate heat island effects. So, combatting the heat became a priority for local officials and organizations. Melanie Torres, community organizer with Pacoima Beautiful, said that "the cooling solutions that were brought here to Pacoima were actually very impactful to our community." Torres shared, "it definitely cooled things down, but we definitely did need the educational aspect —beginning the discussion of climate exchange and what extreme heat is, and how we can create solutions to combat it."With resources and support from GAF and non-profit partners, more than 700,000 square feet worth of streets, parking lots, and other hardscapes were coated with StreetBond® over a contiguous 10-block area. Attractive, colorful solar-reflective materials cover the park and playground areas, and blue and white coatings brighten the public basketball court. The formerly dark streets are now a cool gray-blue.According to Miguel Angel Luna, president of Urban Semillas, Pacoima residents are right "on the front line of climate change." Urban Semillas is an LA-based social and environmental justice consultancy working with GAF on the Cool Community Project.Achieving Positive Results in PacoimaOver the past year, Cool Community Project members monitored pavement and air temperatures using sensors, satellite technology, and drones. Findings from the past 12 months of observation have shown a positive impact on the Pacoima community:Ambient air temperature (Surface temperatures have been reduced by an average of 10°F during the daytime on sunny days.The second phase of the project includes applying pavement coatings to an additional 500,000 square feet of streets and introducing a new cooling technology on select residences—Timberline® CS Shingles. These shingles are made with a highly reflective material that can help reduce attic temperatures and air conditioning costs.In addition to heat reduction and urban beautification, GAF StreetBond® can help preserve pavement. Longer-lasting pavement can save cities time, money, and resources while giving them another tool to help mitigate the impacts of climate change. This is just another way GAF is looking to strengthen communities from the ground up.Through this project, GAF and its partners aim to improve the lives of the roughly 2,000 people living within the project area of Pacoima. They're accomplishing this by taking what Jeff Terry, GAF vice president of sustainability, describes as a "complete community approach," which involves residents and local organizations coming together to create a model for cities around the world.Reducing Temperatures at HomeWhether urban or rural, all communities can use technology to help reduce indoor and outdoor temperatures. Some cooling strategies that can be effective across cities or in your own home include:Cool SurfacesSurfaces treated with solar-reflective coatings can help reduce heat absorption and lower street and ambient air temperatures. Plus, products such as StreetBond® come in a range of colors to highlight urban areas and preserve pavement.Cool RoofsSolar reflective shingles like Timberline® CS Shingles may save homeowners an average of 7% to 15% on their total cooling costs.* This cooling technology can minimize a building's solar heat gain by reflecting incoming sun rays and reemitting the absorbed energy.Ready to get started in your neighborhood? Check out the inspiring community improvement projects at streetbond.com. (A division of GAF, StreetBond® offers the same quality and reliability customers have come to rely on from North America's largest roofing and waterproofing manufacturer.)*Potential for savings depends on various factors including, but not limited to, climate zone, utility rates, location, and HVAC equipment efficiency.

    By Annie Crawford

    October 20, 2023