Commercial Roofing

What to Know About Single Ply TPO/Fleece-Back Recover Projects

By Mark Soto

June 20, 2025

A worker lays out a roll of TPO roofing membrane on a rooftop.

As a commercial roofing contractor, it's your job to carefully assess customers' needs and figure out whether a roof replacement or roof recover is the best option for their buildings. This is an important decision, as the client's choice can significantly impact the overall roofing project, affecting the materials needed and time required, as well as the associated costs.

Whether performing roof recover projects or replacements, using the right roofing materials—such as single-ply TPO fleece-back—can help make your job easier. Here's a look at how you can increase the success of your roofing projects by choosing the right material for roof recovers.

Deciding Between a Roof Recover vs. Replacement

When considering whether to pursue a roof recover or a replacement, the choice often comes down to customer budget, roof condition, and time constraints.

Weighing the Budget

A roof replacement is typically more expensive than a roof recover project. With a roof replacement, you'll usually need to tear out the existing system before adding new layers of protection. With a roof recover, assuming the roof deck and existing roofing system are structurally sound and free of moisture, you might be able to avoid the challenging work of tearing off any existing material.

Of course, the less work you need to do, the more affordable it is for customers. Accordingly, building owners concerned about budget costs may prefer a roof recover over a complete replacement. Before finalizing this decision and beginning the recover process, it's important to check the state and local building codes. Specific codes may limit the number of roofing systems on a particular structure.

Considering the Roof's Current Condition

If a client's roof has been dealing with moisture leaks or ponding water, this might signal that the roof decking and insulation below are water-damaged. When roof decking is damaged beyond repair, it's not an option to add another layer over it, as it needs to be replaced.

You can do a thermal scan to detect any built-up moisture in materials and potentially find the source of a leak. You can also take some core samples of the insulation and membrane to check for water damage and the level of degradation.

An inspection is one of the most important steps for figuring out whether to tear out the existing roof or if you can perform a roof recover. Informative industry materials can also help. To this end, GAF maintains a playlist of educational videos on YouTube that you can use to learn what other commercial roofers look at when evaluating roof recover projects.

Understanding the Timeline

The final component to consider when deciding between a roof recover is the allotted time. The required work may need to be performed during short windows. Based on the client's availability and your ability to coordinate work on the project, you can help them settle on an arrangement that satisfies their needs without causing you and your crew to feel rushed. Obviously, as there is typically less work involved in a roof recover than a complete replacement, a recover may sometimes be chosen in situations with a short timeline.

How TPO Fleece-Back Supports Recover Projects

There are significant benefits to choosing TPO fleece-back. This roofing product is known for its installation options and long-term performance.

Durability

Since TPO fleece-back is lightweight, it doesn't add too much stress to a commercial roof that might already house multiple heavy appliances and objects in addition to existing roofing layers. TPO membranes offer puncture resistance and typically come in various thicknesses; high-quality options like the GAF EverGuard® TPO Fleece-Back Membranes offer choices between 100, 115, and 135 membrane thickness. Its robust build and ability to handle impacts make it an excellent material for roofs that experience lots of foot traffic and hail1.

Ease of Installation

Another benefit of TPO fleece-back is that it's easy to install, because you don't need to add a cover board or slip sheet. When installed over other systems like a modified bitumen cap layer, fleece-back TPO does an excellent job of blocking asphalt staining from the existing roofing system.

With mechanically attached or low-rise foam adhesive options, contractors can get the material attached to a roof quickly. If a customer prefers a roof recover since it's faster, you can speed up the process further by using TPO fleece-back.

UV Resistance

The material is also built to be UV resistant and white or lighter colors can reflect the sun's rays away from the roof, which can lower rooftop temperatures.

By maintaining a stable temperature on a roof, it can help maximize the longevity of the roofing system and reduce cooling costs when it's warm outside. This is one of the strongest selling points of using TPO over other solutions: When you choose a quality material like the GAF EverGuard® TPO Fleece-Back Membrane, your clients can also qualify for long warranty coverage for up to 30 years2.

Installation Options

Low-Rise Foam Adhesive

There are two ways to install TPO fleece-back. You can mechanically attach it using fasteners to hold the material tightly against the roof decking, or it can be installed seamlessly using a low-rise foam adhesive.

When it's mechanically attached, the material provides excellent wind resistance capabilities3. It's one of the fastest installation methods, however the fasteners require punctures to the membrane for installation.

When a low-rise foam adhesive is used to install TPO fleece-back, the adhesive is sprayed onto the substrate, then the roofing material is rolled over it and becomes tightly attached. This installation method can be slightly more expensive than the mechanically attached option, but the fleece backing offers additional puncture resistance4.

Let GAF Help with Your Next Recover Project

Have you decided that a roof recovery is the way to go for some of your customers, or are you still unsure? Visit the GAF roof recover page to help finalize your decision. You can also learn about all the commercial roofing solutions that GAF offers with this helpful brochure.

1 GAF warranties and guarantees do not provide coverage against traffic. GAF warranties and guarantees also do not provide coverage against traffic hail except where additional puncture resistance coverage is purchased on eligible jobs. Refer to gaf.com for more information on warranty and guarantee coverage and restrictions.

2 For qualified systems only. Additional requirements apply. Contact GAF for more information. Refer to the applicable guarantee or warranty, available at gaf.com, for complete coverage and restrictions.

3 GAF warranties and guarantees do not provide coverage against leaks or other damage caused by wind speeds in excess of 55 mph, except where additional wind coverage is purchased on eligible jobs. Refer to gaf.com for more information on warranty and guarantee coverage and restrictions.

4 GAF warranties and guarantees do not provide coverage against hail or other punctures except where additional puncture resistance coverage is purchased on eligible jobs. Refer to gaf.com for more information on warranty and guarantee coverage and restrictions.

About the Author

Mark Soto is a freelance home improvement and construction writer from Milwaukee, Wisconsin. He has comprehensive knowledge of home improvement projects, having covered the space for five years and written about everything from home remodeling to roof replacements and HVAC guides. His work has appeared on home improvement websites like Family Handyman and DoItYourself.com as well as major news publications like NBC News. He's conducted interviews with all types of contractors and construction business owners, which has further enhanced his knowledge of the roofing space. Connect with Mark at marksotos.com.